In my last van I got condensation forming (and then ice some of the time) where the ply was screwed to the van beams. Water will get under the ply and it will go soggy. This is our core business, whether we fit in our workshop, at your premises, or even supply only. Share this: Four reasons to add ply-lining to your new van . We offer a range of van lining options and van ply lining services. The side panels were also cut from 6mm WBP plywood sheets having been first marked from a paper template. All our plywood lining kits are made to order. Welcome to Van-Guard.ie. ... but didn’t physically attach it to the floor, as the plywood would hold it down anyway. Wooden Van Racking Systems & Ply Lining Kits for Vans Ply lining your vehicle helps prevent accidental dents from inside outwards, from possible moving objects within your van. A ply lining is a good example of a lining that is protecting your vehicle. This took 20 packs of 8mm pine cladding in 1.8m lengths to clad the walls and ceiling. Ply-Lining the Van Side Panels. Ply-lining also has the added benefit of being able to fix cabinets etc at any place on the wall. Cut out along the marked line. Our Ply lining kits offer a cost effective solution to protect your investment and increase the residual value. Surely, where the ply lining is fixed is the place to add new fixings for your racking These areas ‘should’ line up with metal ‘ribs’ (?) This is how standard ply lining kits generally get fixed. Everything you need for your van: Plyline Kits; Polypropylene Kits Van Lining. Benefits of Ply Lining: Plyline van services essentially add protection to your van fleet. The best way to tie all your hard work together and to get a more finished look to your van conversion camper van is to add walls by installing wall panels. The side panels are a liitle more complex than the floor and the roof and I found the easiest way to quickly determine the shape and transfer it to the plywood was to make a template from a large sheet of paper. This allow us to keep the van secure, allow ventilation and help keep the van cool in the summer months. Ply Lining Ply Shelving Fleet Work Ply Lining. It looks a lot cleaner, has a nicer finish and also helps to further insulate the van and reduce condensation build up while cooking and sleeping. How to Insulate a Camper Van: We just bought a new Mercedes Sprinter Van (2013, 144" with high roof) and are starting the conversion towards a winterized camper. Ply lining in a VW Caddy. supporting the sides of the van. By protecting the inside of your van with a plywood lining you protect the outside panels from dings and dents caused by loose loads which will inevitably lead to rust marks. This is a van… Plywood Lining. It will also start to rot the floor. Ply lining a vehicle effectively increases its durability, reducing wear and tear, therefore prolonging its useful life … Hi,I work as a mobile engineer & rack out my own van & have done for some 25 yrs & probably 6 or 7 vans. Note: updated on 15th May 2015. My advice is not to put ply down on the floor; paint it with Protectakote or speed line it (more expensive). Due to unprecendented demand during lockdown we aim to dispatch within 5-7 working days of receipt of order. DIYDave., Jul 18, 2018 #6. After making a few cuts, put the plywood in the van to make sure it’s in place so far. We pride ourselves on our ability to create suitable design solutions for any Vehicle and our commitment to always delivering the highest quality workmanship in every fit out. Explore our fantastic range of accessories . Shop Now. We used the Kiravans Easyliner 4 way stretch carpet in Wheat to get a nice warm but light look to the van. I buy vans with the wooden floor & side panels already fitted then i make a dexion framework & then ply line it with 1/2 ply.I'm often changing the framework to fit new tools into place & have a slide out vice fitted through the floor.never had one collapse yet.. Slide the yardstick along the wheel well, while marking the template. MK Plyling supply wooden racking and ply lining kits for Citroen vans, including; Berlingo, Nemo, Dispatch and Relay. Carpeting. Replacing the plywood van ceiling boards Overall, the carpet and plywood look really good together and I’m very happy with the result. Plywood Board – This layer will go on top of the van’s ribs and rigid foam insulation. Ryobi 18-Volt One+ Lithium-Ion Cordless Orbital Jig Saw – Use a jigsaw to make your cuts. No.1 for Van Ply Lining - Here at Van-Guard we use the latest CNC cutting technology to enable production of the highest quality, precision Van Ply Lining Kits.Our Van Ply Lining Kits will prevent damage to your van and reduce ongoing repair … It is starting to look like a campervan now! So could take the ply off, cut the foam to shape, stick it on and put the ply on top. Around the rim of the matress, which touches the wall panels, I’ve also used rubber underlay to stop damp forming where the hot mattress touches a cold wall panel. We used 1/4” plywood underlayment for this, which worked perfectly. Many van lifers use thick 3/4” plywood for their subfloors, but it’s not necessary to go that thick and it cuts out too much height. Lead times vary for other van lining products Our kits have been designed by our senior engineers and offer a superior fitment over our competitors. In Van Linings are Ply Lining Specialists with over 20 years experience in lining out vans of all makes and models. Our kits come come complete with full instructions and drawings for an easy DIY installation, sealant, fixings and aluminium door strips to floors. Ply lining a van is a widespread practice, especially among tradespeople looking to keep their van's interior unscratched and scuff-free. Ply lining offers a cost-effective way to protect your van from scratches and dents caused my moving cargo, ensuring your van retains its market value years down the line. Make a mark on the yardstick that indicates the width of the wheel well. One of the local lads couldn't believe the state of his floor when he removed wet ply wood from his van's floor. The boatbuilding technique I described is useful for making bulkheads for storage shelves and bins such as this. Beginning at the after-most part of the cabin's port wall, hold the panels tight to the wall and, starting from the top and working to the bottom of each chalk line, put a screw through the vinyl/plywood panel into the wall stud. Installing the plywood floor ... (1990 - 2003) SWB Camper Van 12mm Floor Ply Lining Kit £100.0. Give us a … A way to overcome the cold bridge problem is to glue batons to the van panels and then screw onto these. Also, I’ve put rubber strips on the ply panels where they touch the van body, so these contact points in effect have three layers of rubber. We decided that rather than paneling the van walls with wood, we would carpet it to get a better finish and make it seem warmer. MK Plylining are specialist van plyline manufacturers and installers for the motor industry, and have been established since 1996, located in Milton Keynes. In a campervan it’s almost impossible to avoid producing moisture which is created in many ways including the use of heaters, cooking stoves and even the breath of passengers! Cap the screws with screw caps. In this Van Conversion Walls – How To Guide we will cover everything you need to know about how to build walls in a van. We cut all our kits using modern CNC machines to ensure consistency and reliability to all our customers. Internal and External. Just need to know what length screw to use so you don’t come out side of van ! ... and turns to dust leaving a mess behind the ply lining. Now that I have a better understanding of what "ply lining" is, a modified technique suggests itself - clamp a thin piece of ply vertically against the midpoint of the van's wall and measure fore and aft to the various obstructions. STEP 4: CUT AND SECURE PLYWOOD. Photos and info on how to prepare the floor and install a ply lining for a camper build in a VW Transporter T4 van. Your new van is an asset to your business and it is important to maintain the value of the highly valuable asset, one way of doing so is with van ply-lining. Why should I add ply lining? Use a short piece of wood as a yardstick. Four reasons to add ply-lining to your new van; July 24, 2018 . Use painter’s tape to attach it to the border of the plywood. Our custom ply lining ensures your van can avoid costly repairs and damages as a result of scratches or any contact with potentially corrosive substances. However over time and exposure to water and other chemicals or large equipment, a ply lining will begin to rot, crack or even snap. Protect the interior of your van, its contents and improve its resale value with a quality precision CNC cut to order ply lining kit. At Vanarack, we've done the hard work for you, sourcing the best van ply lining kits in the business, saving you time and money. ... but it wouldn’t have had the same strength and stability as ply. OUR PRODUCTS. With delivery usually within 3 to 5 working days included to most UK postcodes. Our custom made ply lining kits are comprised of: 5.5mm plywood side panels (full height) Top panels for side loading door (if required) Top panels only for rear door (5.5mm plywood) Full floor panelling in 9mm plywood (where applicable) All panels pre-drilled All ply lining kits on our website come with free installation. Ply lining is also a great tool to extend the life of your van and protect your investment in the vehicle. We live in the Pacific Northwest and love to ski - our goal is to drive the sprinter around ski resorts and camp… The subfloor provides a sturdy base on which to lay your actual flooring.